PakLab is an FDA compliant facility, featuring a full analytical and microbiological laboratories including HPLC, GC, FTIR and Neogen Microbiological Testing. 

Our processes, standard operating procedures and test methods are designed according to optimal manufacturing practices. GMP training is conducted on a regular basis to ensure all work is carried out according to current procedures.

We provide testing in-house by industry experts to ensure product quality during each step of the process, from material receipt to finished shipments.

  • Analytical Testing

  • Assay Analysis

  • Challenge Testing

  • Compatibility Testing

  • Method Validation

  • Microbiology (Rapid Micro 48 hr. Testing)

  • OTC Testing and Product Validation

  • Stability Testing

 We also partner with outside laboratories for added flexibility/capabilities.  These include client specific method requirements.

Certifications

PakLab is proud to have earned the following certifications:

  • Gluten-Free Certified (GFCO)

  • OTC Certified

  • ISO 22716

  • ATF Registered for Denatured Alcohol

  • FDA Registered

  • RSPO Certified

  • USDA Organic Certified

  • Halal Certification (pending)

Manufacturing

Our manufacturing facilities in Chino, California and Batavia, Ohio process tens of millions of units every year. With dozens of tanks, filling equipment and assembly lines to conform to any package configuration, you will find our versatility and impeccable service very difficult to surpass.

Chino, CA

Our Chino facility has 125,000 square feet of manufacturing space.

Capabilities

Full supply chain management is available for R&D, liquid manufacturing and packaging, with a variety of filling lines and tank sizes to produce small to large runs of personal care and OTC products, including: 

  • Alcohol-Based Products: Hand Sanitizers, Toners


  • Creams/Lotions


  • Gels


  • Hair Care


  • Hot Pours: Deodorants, Lip Balms, Pomades, Waxes 


  • Oral Care 
                                       


  • OTC Pharmaceuticals 
                    


  • Perfumes/Colognes 



  • Skin Care

Mechanical and process engineering is available for modification of equipment, to handle unusual packaging and other filling challenges.

Filling Equipment

  • 5 High Speed Pacific Fillers

  • 4 Norden Tube Fillers

  • 20 Flexible Filling Lines

  • In-line fillers, rotary fillers

  • Hot pour line with cooling tunnels

  • Alcohol filling line

  • Specialized airless filling line

Labeling Equipment

  • Cello wrap

  • Shrink Wrap/Sleeve

  • Front/back, Wrap And Spot Labeling

Other Equipment

  • 28 Compounding Tanks with Vacuum Kettles

  • 100 – 5,000 Gallon Capacity

  • USP Grade Purified Water System

  • Side Scraping And Sweeping Tanks

Batavia, Ohio

Our Batavia facility has 70,000 square feet of manufacturing space.

Capabilities

  • Form, Fill and Seal of Liquids, Gels and Powders Into Pouches And Cartons

  • Hair, Skin, Fabric and Home Care

  • Packaging

    • Enzyme Products

    • Folded Wipes

    • Secondary Packaging

  • Folded Wipes Inserted Into Sachets 


  • Secondary Packaging: Cartons, Tipping/Affixing, Assembly, Overwrapping 


  • Packaging Enzyme Containing products 


Specialty Equipment & Services

  • Horizontal Sachet Filling 


  • Vertical Sachet Filling 


  • Separate Personal Care Filling Area 


  • Separate Clean Room Filling Area 


  • Extensive Expertise in Wipes 


  • Regulatory Expertise 


  • Strong Engineering and Development Support 


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